Capabilities
Our Capabilities
Bartakke operates two purpose-built factories—one measuring 1,770 m², the other 1,650 m²—designed exclusively for precision enclosure fabrication. A full suite of CNC-driven equipment delivers high repeat accuracy, consistent quality, and dependable throughput.
Design and engineering support
Every order starts with a manufacturability review. Our engineers check your drawing for bend feasibility, cable entry, gland plate layout, heat dissipation and IP sealing before a single sheet is cut.
- 2D and 3D CAD drawings for approval
- Bill of materials and inspection plan per project
- Rapid prototyping for new designs
- Conversion of legacy welded designs to modular riveted construction
Where Precision Meets Innovation
At Bartakke Electrofab, manufacturing isn’t just about output — it’s about creating future-ready infrastructure that protects the systems powering tomorrow. From digitally-driven fabrication to solar-powered sustainability, our production ecosystem reflects a seamless blend of innovation, speed, and responsibility.
Raw material control
We stock CRCA mild steel, SS304, SS316L and aluminium sheet in dedicated racks, segregated by grade and thickness to prevent mix-ups. Every incoming batch is checked against mill test certificates.
Smart Factories Engineered for Precision
We operate two dedicated manufacturing facilities in Satara, India — measuring 1,770 m² and 1,650 m² — purpose-built exclusively for high-precision enclosure fabrication. Each factory is equipped with CNC-integrated machinery, enabling high repeatability, process consistency, and scalable throughput.
From raw sheet to final finish, our vertically integrated setup ensures tight quality control and lean turnaround times across every project.
CNC punching and laser cutting
Our CNC combination punch-laser machine and Finn-Power E6 turret punch produce cut-outs, louvres, knockouts and mounting holes with repeatable accuracy. Combining punching and laser cutting on one machine means complex profiles and formed features are made in a single setup, reducing handling and errors.
- Finn-Power E6 CNC turret punch press
- CNC combi punch-laser machine
Advanced Fabrication Technology
Our core processes — shearing, punching, and bending — are powered by hydraulically controlled CNC/NC machines, delivering micron-level accuracy for batch consistency and superior fitment.
Welding is performed at specialized CO₂ MIG, TIG, and stud-welding stations, creating spatter-free, structurally robust joints that meet international standards.
Every enclosure is finished with a premium-grade powder coat, preceded by an 8-tank, conveyorised Autophoretic dip-priming system — ensuring long-term corrosion resistance and enhanced surface performance, even in coastal or chemical environments.
CNC press brake bending
CNC press brakes, including a 150-tonne machine, form enclosure bodies, doors, roofs and mounting plates. Programmed back-gauges keep bend angles consistent across a batch, so doors close evenly and gaskets seal as designed.
- Max bending length: [X] mm
- Bending capacity: 150 tonnes
Solar-Powered. Future-Focused.
In 2016, we installed our first 80 kW off-grid solar plant, followed by an additional 118 kW system in 2020. Today, both our manufacturing units and corporate offices run on clean, renewable energy — aligning industrial performance with our environmental vision.
Together, these systems are projected to offset over 7,900 tonnes of CO₂ emissions over 25 years — making Bartakke one of the few Indian enclosure manufacturers actively reducing its carbon footprint.
Welding and stud fixing
Skilled welders join stainless steel enclosures with TIG welding for clean, crevice-free seams, which matters in pharma and food plants where washdown is routine. Mild steel bodies are MIG/CO2 welded. Stud welding fixes earthing and mounting studs without drilling through the panel, keeping the IP rating intact.
- TIG welding for SS304 / SS316L
- MIG/CO2 welding for mild steel
- Capacitor-discharge stud welding
- Riveted modular assembly for standard ranges
Pre-treatment and powder coating
Corrosion protection starts before the paint. All ferrous parts pass through our Henkel BONDERITE® pre-treatment plant, a heavy-metal-free process that delivers 1000+ hours of neutral salt spray resistance. Parts then move on an overhead conveyor to the powder coating booth and curing oven.
For coastal, chemical and outdoor installations we offer a C4-H compliant powder coating system, designed for highly corrosive environments such as the Gulf region.
- BONDERITE® pre-treatment (RoHS, ELV and WEEE compliant)
- Powder coating in RAL shades of your choice
- C4-H corrosion category coating per ISO 12944
- Brushed and natural finishes for stainless steel
CNC gasketing, assembly and inspection
Door gaskets are applied by CNC foamed-in-place polyurethane dispensing, giving a seamless, consistent seal that holds IP65/IP66 ratings over years of door cycles. Enclosures are then assembled with hinges, locks, mounting plates and gland plates, and inspected against the approved drawing.
Quality checks on every order:
- Dimensional inspection against drawing
- Coating thickness (DFT) and adhesion test
- Visual and finish inspection
- IP test on sample basis [VERIFY]
- Inspection report shipped with the order
Packing, storage and dispatch
Finished enclosures are moved by forklift to a dedicated dispatch area, protected with export-grade packing and loaded for domestic or international shipment.
Built to Global Standards
With every enclosure, we embed quality, durability, and compliance — delivering products that meet IP65/IP66, CE, ATEX, and ISO 9001:2015 standards. Whether you’re building automation panels in Europe, power skids in the Middle East, or pharma systems in Southeast Asia, our capabilities are built for your world.
Capability summary
| Capability | Details | |
Materials | CRCA mild steel, SS304, SS316L, aluminium | |
Cutting and punching | Finn-Power E6 CNC turret punch, CNC combi punch-laser | |
Bending | CNC press brakes up to 150 tonnes | |
Welding | TIG, MIG/CO2, stud welding, riveted assembly | |
Surface treatment | BONDERITE® pre-treatment, powder coating, C4-H system, brushed SS | |
Ingress protection | IP54 to IP66 | |
Certifications | ISO 9001:2015, CE, CSA, ATEX/IECEx | |
Order size | Single prototype to repeat batch production | |
Lead time Line |
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Frequently asked questions
We manufacture enclosures in CRCA mild steel, SS304, SS316L and aluminium.
Yes. Send your 2D or 3D drawing and our engineers will review it for manufacturability and quote within [X] working days.
We build single prototypes as well as production batches.
Ferrous parts get BONDERITE® pre-treatment followed by powder coating. A C4-H compliant system is available for coastal and chemical environments.
Yes. Our wall-mounted and floor-standing ranges are available up to IP66.
High-Performance Equipment Behind Every Enclosure
Category | Equipment |
Laser / Punch | PrimaPower Laser-Punch Combo—simultaneous high-speed cutting and punching |
Turret Punch Press | Finn-Power servo-driven CNC TPP—rapid, tool-change-optimised |
Shearing | Hindustan Hydraulic NC-controlled shears for clean, burr-free cuts |
Press Brake | Hindustan Hydraulic hydraulic press brake with NC back gauge for precise bends, CNC controlled servo electronic press brake type SafanDarley E-Brake 100-3100 NS machine |
Welding | CO₂ MIG welders • TIG welders • Stud-welding units |
Pre-Treatment | Henkel Autophoretic 930 dip-priming plant (8-tank, conveyorised) |
Powder Coating | Nordson Australia booth with conveyor, applicator guns, and curing oven |
Sealing | Polyurethane foam-gasket machine for IP-rated door sealing |
Assembly Line | Dedicated single-piece-flow line for final enclosure build and QA prior to dispatch |
Have a drawing ready?
Share it with our engineering team for a free feasibility review and quotation.
enquiry@bartakke.co.in
+91 91759 46241